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  1. RoboJob
  2. Software
  3. Turn-Assist
Note

This document provides an overview of the error codes and alarms that can be shown inside the Turn Assist software.
Table of Contents

1. Description

1.1. MACH-xxx - Machine Alarms

These alarms and error messages are related to the CNC machine.

1.1.1. MACH-200 Machine alarm

Cause: Machine is in an alarm state.

Remedy: Clear the alarm on the machine.

1.1.2. MACH-201 Profibus alarm

Cause: There is no communication over profibus fieldbus with the machine.

Remedy: Check the connections between the gateway/DP-coupler and the device interface.

1.1.3. MACH-202 Anybus alarm

Cause: There is no data exchange between network1 and network2 on the fieldbus gateway.

Remedy: Restart the fieldbus gateway.

1.1.4. MACH-203 Door1 unlock gives alarm

Cause: The left door is not in an unlocked state after requesting to unlock (timeover).

Remedy: Check mechanicly if the saftey door switch is blocked .

1.1.5. MACH-204 Door2 unlock gives alarm

Cause: The right door is not in an unlocked state after requesting to unlock (timeover).

Remedy: Check mechanicly if the saftey door switch is blocked.

1.1.6. MACH-205 Door1 open gives alarm

Cause: The left door is not in an open state (timeover).

Remedy: Check mechanicly if the door is operating properly. Check if the door is mechanicly blocked in open state (sensor). Check the sensor for open state of the door

1.1.7. MACH-206 Door2 open gives alarm

Cause: The right door is not in an open state (timeover).

Remedy: Check mechanicly if the door is operating properly. Check if the door is mechanicly blocked in open state (sensor). Check the sensor for open state of the door

1.1.8. MACH-207 Door1 close gives alarm

Cause: The left door is not in a closed state (timeover).

Remedy: Check mechanicly if the door is operating properly. Check if the door is mechanicly blocked in closed state (sensor). Check the sensor for closed state of the door.

1.1.9. MACH-208 Door2 close gives alarm

Cause: The right door is not in a closed state (timeover).

Remedy: Check mechanicly if the door is operating properly. Check if the door is mechanicly blocked in closed state (sensor). Check the sensor for closed state of the door.

1.1.10. MACH-209 Clamp 1 open gives alarm

Cause: The chuck1 is not in an open state (timeover).

Remedy: Check chuck sensor on the machine. Check if the robotinterface is enabled. Check pressure of the chuck operation recording to time needed by operation.

1.1.11. MACH-210 Clamp 2 open gives alarm

Cause: The chuck2 is not in an open state (timeover).

Remedy: Check chuck sensor on the machine. Check if the robotinterface is enabled. Check pressure of the chuck operation recording to time needed by operation.

1.1.12. MACH-211 Clamp 1 close gives alarm

Cause: The chuck1 is not in a closed state (timeover).

Remedy: Check chuck sensor on the machine. Check if the robotinterface is enabled. Check pressure of the chuck operation recording to time needed by operation.

1.1.13. MACH-212 Clamp 2 close gives alarm

Cause: The chuck2 is not in a closed state (timeover).

Remedy: Check chuck sensor on the machine. Check if the robotinterface is enabled. Check pressure of the chuck operation recording to time needed by operation.

1.1.14. MACH-220 Put in work-area 1 gives alarm

Cause: The PUT operation is not finished before timeover occures.

Remedy: Is the robot in a running state. Check if door and clamp conditions are fulfilled. Is there a machine alarm present (see MACH-200 Machine alarm).

1.1.15. MACH-221 Put in work-area 2 gives alarm

Cause: The PUT operation is not finished before timeover occures.

Remedy: Is the robot in a running state. Check if door and clamp conditions are fulfilled. Is there a machine alarm present (see MACH-200 Machine alarm).

1.1.16. MACH-222 Pick in work-area 1 gives alarm

Cause: The PICK operation is not finished before timeover occures.

Remedy: Is the robot in a running state. Check if door and clamp conditions are fulfilled. Is there a machine alarm present (see MACH-200 Machine alarm).

1.1.17. MACH-223 Pick in work-area 2 gives alarm

Cause: The PICK operation is not finished before timeover occures.

Remedy: Is the robot in a running state. Check if door and clamp conditions are fulfilled. Is there a machine alarm present (see MACH-200 Machine alarm).

1.1.18. MACH-224 CycleStart in work-area 1 gives alarm

Cause: The Cycle Start operation is not finished before timeover occures.

Remedy:

1.1.19. MACH-225 CycleStart in work-area 2 gives alarm

Cause: The Cycle Start operation is not finished before timeover occures.

Remedy:

1.1.20. MACH-226 Clamping in work-area 1 gives alarm

1.1.21. MACH-227 Clamping in work-area 2 gives alarm

1.1.22. MACH-228 Un-Clamping in work-area 1 gives alarm

1.1.23. MACH-229 Un-Clamping in work-area 2 gives alarm

1.1.24. MACH-235 Multiple IPC requests at ones alarm

1.1.25. MACH-240 Put condition1 in work-area 1 gives alarm

1.1.26. MACH-241 Put condition2 in work-area 1 gives alarm

1.1.27. MACH-242 Put condition3 in work-area 1 gives alarm

1.1.28. MACH-243 Put condition1 in work-area 2 gives alarm

1.1.29. MACH-244 Put condition2 in work-area 2 gives alarm

1.1.30. MACH-245 Put condition3 in work-area 2 gives alarm

1.1.31. MACH-246 Pick condition1 in work-area 1 gives alarm

1.1.32. MACH-247 Pick condition2 in work-area 1 gives alarm

1.1.33. MACH-248 Pick condition3 in work-area 1 gives alarm

1.1.34. MACH-249 Pick condition1 in work-area 2 gives alarm

1.1.35. MACH-250 Pick condition2 in work-area 2 gives alarm

1.1.36. MACH-251 Pick condition3 in work-area 2 gives alarm

1.1.37. MACH-252 CycleStart condtion1 gives alarm

1.1.38. MACH-253 CycleStart condtion2 gives alarm

1.1.39. MACH-254 CycleStart condtion3 gives alarm

1.2. ROBOT-xxx - Robot Alarms

These alarms and error messages are related to the CNC machine.

1.2.1. ROBOT-301 Invalid service type

Cause: Invalid service type is send to the robot

Remedy:

1.2.2. ROBOT-302 invalid UserFrame

Cause: Invalid userframe selected by performing task in the robot

Remedy:

1.2.3. ROBOT-303 invalid GripType in service

Cause: Invalid gripper is selected when performing a service

Remedy:

1.2.4. ROBOT-305 invalid data

Cause: Invalid data is send to the robot

Remedy:

1.2.5. ROBOT-310 no pneumatic pressure

Cause: No air pressure present on the robot

Remedy: Check air supply

1.2.6. ROBOT-311 Invalid Shaft lenght detected

1.2.7. ROBOT-340 workpiece not gripped

Cause: No work piece gripped in selected gripper

Remedy:

1.2.8. ROBOT-341 Caliber Released

1.2.9. ROBOT-345 not in Home position

Cause: Robot is not in Home position

Remedy: Stop the automated cycle, send robot back to home and start over

1.2.10. ROBOT-346 not in known IP

Cause: Robot is not in a known position

Remedy: Stop the automated cycle, send robot back to home and start over

1.2.11. ROBOT-350 Motion disabled

Cause: Robot is not able to continiou his operation

Remedy: Motion enable is a conditioned state, check if the door(s) are in a open state

1.2.12. ROBOT-360 Shift needed, but not allowed

1.2.13. ROBOT-361 Not able to shift in or out chuck

1.2.14. ROBOT-362 No valid pick or put position found

1.2.15. ROBOT-370 Gripper ID not valid

1.2.16. ROBOT-371 Docking or undocking gripper failed

1.2.17. ROBOT-400 error state

Cause: Robot is in an error state

Remedy: Most likely the robot is stopped by an emergency stop or safety stop by safety device, check E-stop and safety conditions

1.2.18. ROBOT-401 CMOS battery low

Cause: The battery voltage for the pulse coder has dropped below the allowable minimum.

Remedy: Replace the battery. Note: When this alarm is issued, immediately replace the battery while the system power is turned on. If the BZAL alarm is issued because the battery is not replaced in time, position data will be lost, thus necessitating robot mastering.

1.3. TA-xxx - Stacker Alarms

These alarms and error messages are related to the stacker device.

1.3.1. TA-100 No air pressure

Cause: Pressure provided on the turn assist is not suficiant.

Remedy: Check main air pressure level and connections.

1.3.2. TA-101 Clamping pilars fails

Cause: Locking system of the turn assist is not in a pillar clamp state.

Remedy: Check mechanicly if lockingplate is in the correct position. Check open state sensor of locking plate

1.3.3. TA-102 Unclamping pilars fails

Cause: Locking system of the turn assist is not in a pillar unclamp state.

Remedy: Check mechanicly if lockingplate is in the correct position. Check close state sensor of locking plate

1.3.4. TA-104 Motor E-stop

Cause: Motor 1 and Motor 2 are in a E-stop state.

Remedy: Unlock the Motor E-stop button on the left side of the turn assist.

1.4. ROBCON-xxx - Machine Alarms

These alarms and error messages are related to the .

1.4.1. ROBCON-402

1.5. PROJ-xxx - Project Specific Alarms

These alarms and error messages are specific to certain projects.

1.5.1. PROJ-501 Specific Alarm 1

Project specific alarm. This alarm is specific for your system. When you get this alarm the info of what it means will be displayed next to it. If you don't know what to do, contact RoboJob.

1.5.2. PROJ-502 Specific Alarm 2

Project specific alarm. This alarm is specific for your system. When you get this alarm the info of what it means will be displayed next to it. If you don’t know what to do, contact RoboJob.

1.5.3. PROJ-503 Specific Alarm 3

Project specific alarm. This alarm is specific for your system. When you get this alarm the info of what it means will be displayed next to it. If you don't know what to do, contact RoboJob.

1.5.4. PROJ-504 Specific Alarm 4

Project specific alarm. This alarm is specific for your system. When you get this alarm the info of what it means will be displayed next to it. If you don't know what to do, contact RoboJob.

1.5.5. PROJ-505 Specific Alarm 5

Project specific alarm. This alarm is specific for your system. When you get this alarm the info of what it means will be displayed next to it. If you don't know what to do, contact RoboJob.

1.5.6. PROJ-506 Specific Alarm 6

Project specific alarm. This alarm is specific for your system. When you get this alarm the info of what it means will be displayed next to it. If you don't know what to do, contact RoboJob.

1.5.7. PROJ-506 Specific Alarm 7

Project specific alarm. This alarm is specific for your system. When you get this alarm the info of what it means will be displayed next to it. If you don't know what to do, contact RoboJob.

1.5.8. PROJ-506 Specific Alarm 8

Project specific alarm. This alarm is specific for your system. When you get this alarm the info of what it means will be displayed next to it. If you don't know what to do, contact RoboJob.

1.5.9. PROJ-506 Specific Alarm 9

Project specific alarm. This alarm is specific for your system. When you get this alarm the info of what it means will be displayed next to it. If you don't know what to do, contact RoboJob.

1.5.10. PROJ-506 Specific Alarm 10

Project specific alarm. This alarm is specific for your system. When you get this alarm the info of what it means will be displayed next to it. If you don't know what to do, contact RoboJob.

1.5.11. PROJ-506 Specific Alarm 11

Project specific alarm. This alarm is specific for your system. When you get this alarm the info of what it means will be displayed next to it. If you don't know what to do, contact RoboJob.

1.5.12. PROJ-506 Specific Alarm 12

Project specific alarm. This alarm is specific for your system. When you get this alarm the info of what it means will be displayed next to it. If you don't know what to do, contact RoboJob.

1.5.13. PROJ-506 Specific Alarm 13

Project specific alarm. This alarm is specific for your system. When you get this alarm the info of what it means will be displayed next to it. If you don't know what to do, contact RoboJob.

1.5.14. PROJ-506 Specific Alarm 14

Project specific alarm. This alarm is specific for your system. When you get this alarm the info of what it means will be displayed next to it. If you don't know what to do, contact RoboJob.

2. How to get further help

Do not hesitate to contact us when you need additional support beyond the documents provided in the RoboJob Service Knowledge Base.

You may contact the RoboJob Service department using following means:

We kindly ask you to provide us the following information:

  • Serial number xx-xx-xxx

  • Description of the fault or defective part

  • Exact error code or message

  • What did the robot do

  • What was the robot supposed to do

  • Pictures or videos

You can send this information to us via email.To send large files you may make use of a file transfer service like WeTransfer: robojob.wetransfer.com.

An automatic confirmation will be sent upon receipt of your mail.

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